The self-learning maintenance platform for industrial facilities
PlantLogica connects directly to your plant's PLCs, learns each asset's normal operating patterns, and predicts failures before they happen. Track assets, log maintenance by voice with hands-free dictation, scan equipment in augmented reality, build living SOPs, and get instant answers from a CHI assistant powered by Combined Human Intelligence — your manuals, maintenance history, and real-time sensor data, all working together in one platform.
Ask PlantLogica
Instant answers from 275+ technical guides — no signup required
Scan. Ask. Solved.
Point your phone at any asset's QR code. The manual loads instantly. Ask the CHI assistant any question. Get an answer in seconds — not hours of digging through binders.
Scan QR
Point your camera at any asset
Manual loads
Full documentation appears
Ask AI
Type or speak your question
Instant answer
CHI responds in seconds
30+
Integrated modules
24/7
Real-time monitoring
100%
Offline-capable
By invite
Contact us
Everything you need to manage maintenance — and it learns as you go
From asset tracking and AR scanning to hands-free voice dictation and CHI-powered knowledge search, PlantLogica brings your entire maintenance operation together.
Live Sensor Monitoring
Connect your plant's PLCs via an edge gateway. The system learns each asset's normal operating patterns and detects anomalies in real time — temperature, pressure, vibration, flow, and more.
Predictive Analytics
Self-learning baselines predict failures before they happen. CHI auto-generates work orders and meter readings when critical deviations are detected — no manual monitoring required.
CHI Knowledge Assistant
Ask questions in plain English from any page — the floating assistant draws on Combined Human Intelligence from your manuals, maintenance history, and admin-curated knowledge library.
Asset Inventory
Track every asset — boilers, pumps, valves, compressors — with full specs, photos, criticality ratings, and status in one place.
Maintenance Logs
Log preventive, corrective, and emergency work with parts, duration, and technician details. Works offline in the field.
QR Code Scanning
Scan any asset's QR code to instantly pull up its full history, specs, and maintenance records.
Document Management
Store manuals, datasheets, and drawings with CHI-generated summaries and smart tagging for instant retrieval.
Work Orders
Create, assign, and track work orders from request to completion with approval workflows, priority, and cost tracking.
Maintenance Templates
Create reusable SOPs that capture field-learned refinements as living procedures that get smarter over time.
Preventive Scheduling
Schedule recurring maintenance and get notified before tasks are due.
Analytics & Insights
Asset health scores, recurring fault detection, downtime tracking, and predictive maintenance recommendations.
Safety Protocols
Centralize lockout/tagout, hazard protocols, and PPE requirements with review reminders.
Team Directory
Manage your team's roles, shifts, specializations, and contact info.
Spare Parts Inventory
Track stock levels, suppliers, lead times, and low-stock alerts with automatic reorder notifications.
Knowledge Base
Search past maintenance solutions to resolve recurring equipment faults faster.
Admin Knowledge Library
Admins upload reference manuals and procedures — the CHI system ingests them to answer team questions with accurate, sourced responses.
Service Requests
Let anyone on your team submit maintenance requests that get triaged and converted to work orders.
Compliance & Audit
Full audit trail of every change, compliance reporting, and inspection management with pass/fail checklists.
Site Overview & Management
Manage multiple physical facility sites, track assets by location, and assign site-specific managers with contact details.
Site Map Overview
High-level view of all registered industrial sites — status, managers, and equipment counts at a glance.
Sensor Baseline Config
Engineers define and adjust normal operating baselines for each sensor, improving anomaly detection accuracy over time.
Live Sensor Monitor
Real-time dashboard streaming signal data from connected PLC sensors — temperature, pressure, vibration, flow, and RPM as they happen.
Predictive Alerts
A proactive alert center displaying CHI-generated predictions of potential equipment failures and upcoming maintenance due dates.
Maintenance Calendar
Calendar view of all upcoming work orders and deadlines, helping teams visualise the maintenance schedule for the month.
Shift Handover
Operators log shift summaries, urgent issues, and unfinished maintenance tasks to keep the next team informed.
Supplier Portal
Store and manage equipment suppliers with contact information, ratings, and current procurement status linked to purchase orders.
Inventory Audit
Reconcile physical part counts with system data to maintain inventory accuracy and catch discrepancies early.
Knowledge Base Hub
A central searchable hub for technical tips, asset-specific troubleshooting guides, and categorised operational best practices.
AR Asset Scanner
Scan asset QR codes through your phone's camera to launch interactive exploded-view diagrams and floating info cards — linking physical equipment to deep technical documentation in real time.
Hands-Free Voice Dictation
Record maintenance logs and dictate notes by voice while working on equipment. Noise-robust speech recognition with voice commands for field-to-field navigation — no typing required.
From data to decisions — automatically
PlantLogica doesn't just store your maintenance data. It connects to your plant's PLCs, learns what normal looks like for every asset, and gets smarter every hour — turning raw sensor signals into actionable predictions and automatic work orders.
Collect
Edge gateway streams PLC signals — temperature, pressure, vibration, flow, RPM — every few seconds.
Learn
Baselines build automatically after ~100 readings. The system knows each asset's normal operating range.
Predict
CHI detects drift, spikes, and trend deviations — predicting failures weeks before they happen.
Act
Critical anomalies auto-generate work orders and meter readings. Your team is notified before equipment fails.
How to get started
Get up and running in minutes. Here's a quick walkthrough of the onboarding process.
Get in touch
Contact us at sales@plantlogica.com to enquire about pricing and onboarding. We'll set up your account and help you choose the right plan for your plant.
Add your assets
Create records for each piece of equipment — name, type, location, manufacturer, model, and serial number. Or let our team do it for you with a plant onboarding service.
Generate QR codes
Each asset gets a QR code. Print and attach it to the physical equipment for instant scanning — or scan in AR mode to launch interactive exploded-view diagrams.
Connect your PLCs
Install an edge gateway at your plant to stream sensor data from your PLCs via OPC UA, Modbus, or MQTT. The system learns each asset's normal patterns automatically.
Log maintenance work
Record every maintenance job — preventive, corrective, or emergency — with parts used and duration. Use hands-free voice dictation in noisy environments. Works offline in the field.
Upload documents
Add manuals, datasheets, and drawings. The CHI system will summarise them and suggest metadata tags.
Get predictive alerts
As baselines mature, the CHI detects anomalies and auto-generates work orders for critical deviations — before equipment fails.
Ask the CHI assistant
Use the CHI chat to ask questions about your equipment — it searches your maintenance history, documents, and real-time sensor data.
Schedule preventive maintenance
Set up recurring schedules so nothing falls through the cracks.
Build your knowledge base
Every log, sensor reading, and insight makes the system smarter. Search past solutions when faults recur.
Your plant data is in safe hands
We understand that maintenance records, equipment manuals, and operational data are sensitive. Here's how we protect them.
Built by engineers
Designed and maintained by certified plant maintenance engineers, not software salespeople.
Australian owned
Proudly Australian-owned and operated. Your data stays local with AU-based hosting.
Secure document encryption
All uploaded manuals, datasheets, and documents are encrypted at rest and in transit.
Private AI
The CHI assistant operates within your tenant. No prompts or data shared with third-party AI models.
Data never shared between customers
Strict tenant isolation. Your maintenance history, assets, and sensor data are yours alone.
Your manuals remain yours
You own every document you upload. Export or delete your data at any time — no lock-in.
Invite-only platform · Enquire about access
We onboard your plant so you don't have to
Our team comes to your site, identifies every asset, photographs it, and tags it with QR codes. Your complete asset database is ready in PlantLogica from day one — no spreadsheets, no manual data entry.
Asset Identification
Every pump, valve, motor, and asset is identified, catalogued, and categorised.
Professional Photography
High-quality photos of each asset for easy visual identification.
QR Code Generation
Durable QR code tags created and applied to every asset for instant scanning.
Site Mapping
Assets tagged with location data — building, level, room, or zone.
Documentation
Manuals, datasheets, and specs linked to each asset in the system.
Database Setup
Your complete asset database is ready in PlantLogica from day one.
Get onboarding help
Whether you're migrating from spreadsheets, need help importing existing data, or want a guided walkthrough — send us a message and we'll help you get set up.